how to control ball mill load and kilowatts

    The grinding balls automatic loading into a mill, The mill loading can be tied to the mill working time (for example, you can load 3 pieces of grinding balls every two hours of mill operation) Important: if mill productivity has changed, then this method may disrupt the mill loading schedule The container with grinding balls should be placed in close proximity to the millMeasurement and control for ball mill system based on ,, Jul 17, 2011· Aiming at the disadvantage of control method for ball mill, a new measure and control system for ball mill fill level is proposed which is based on information fusion technology Firstly, the relationship between fill level and process parameters is researched respectively based on mechanism models Then, the sensors for information fusion are chosen and the device for shell vibration data ,(PDF) Effect of Slurry Density on Load Dynamic and Milling ,, Ball load average lift angle, mill absorbed power and slurry density variations during one day of surveys , = -000131 and Power is the mill absorbed power (in kW) , control and optimization ,The automatic control system (ACS) of the ball mill's load, The automatic control system (ACS) of the ball mill's load , The ACS BM (ACS) is designed to provide centralized monitoring and automatic process control of coal grinding in ball mills at the normal technological process, as well as at start and stop conditions (routine and emergency) of the boilers of the thermal power plants based on coalGrinding control strategy on the conventional milling ,, Circulating load control The only manipulated variable available in the closed milling circuit (ball mill 2) is the cyclone dilution water flow rate Attempts to use this for density control were not successful Because of the high magnetite concentration of the ore it was found that the actual density exceeded the required density,.

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    how to estimate the wear rate for Ball mill, Dec 08, 2009· Re: how to estimate the wear rate for Ball mill Most practical way to by measuring empty height and calculating the % volumetric filling of grinding mediaAlternative way to make track of mill main drive kW consumption reduction and add makeup charge according to the extent of fall in power consumptionBall Mill Industrial I, Product Name: Ball Mill I-MOP30 Product Description: The I-MOP30 is a lead oxide ball mill with a production capacity of 30000 kg of lead oxide (PbO) in 24 hours, with an oxidation of 72% (± 2 points) and an acid absorption between (200÷260) mg H 2 SO 4 /g of lead oxide The I-MOP30 is equipped with a 60t capacity cylinder or shavings silo, a mill climate room and a process baghouse with ,Electromechanical Dynamic Behaviour and Start, This paper presents a dynamic simulator of the electromechanical coupling start-up of a ball mill The electromechanical coupling model based on the dynamic model of the ball mill, the characteristic equation of the clutch, and the dynamic model of the induction motor is established Comparison between the simulation results of angular speed, load torque and current obtained from the model ,Energy Use of Fine Grinding in Mineral Processing ,, Dec 18, 2013· In contrast to laboratory-scale testing for ball mills and AG/SAG mills, test work results for stirred mills can be used for sizing full-size equipment with a scale-up factor close to one Larson et al [ 19 , 20 ] found a scale-up factor for the Isamill of exactly 1, while Gao et al [ 8 ] imply that the scale-up factor for SMDs is 125Ball Mill Load & feed, Dec 03, 2010· Re: Ball Mill Load & feed Dear GKS, You are correct in stating that main drive kw only increase when less grinding media charge and small size of grinding media wrt feed size and feed rate However, it was to be stated in my reply that Kwh/t of material increases in chocked condition of the mill as there is no output from the mill Warm regards.

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    CONTROL SYSTEM AND METHOD FOR BALL MILL AND SPIRAL ,, The control of a ball mill grinder device circuit including a spiral particle size classifier can be provided in accordance with an established relationship between the spiral classifier motor power P and the ore material recycle rate R from the classifier to the inlet of the ball mill, which under steady state conditions is represented by the ,GROSS POWER CALCULATOR, base are up to 40ft in diameter and ball mills are up to 26ft in diameter The measured gross power draws from these mills are plotted against the model predictions in Figure 1 As indicated by this data base the accuracy of the model (1 standard deviation) is 46% How to Use the Model Inputs to the model are made in three windows, viz: Mill ,Mill power for conical (Hardinge) type ball mills ,, Jan 01, 1992· CONCLUSIONS The following equations based on a mixture of theoretical reasoning and experimental observation are suggested for conical ball mills: Dry grinding m (shaft)-772D2 ' 3LJ(l-103J)pb~ (1-~i~~ )(1+045P5 )(1+f3), kW p c 29c pb for D,L in meters and Pb in metric tonsjm3, where 02 < J < 047 The ball load in the mill as a function of J ,MILLING CONTROL & OPTIMISATION, Mill Feed PV (t/h) Load (t) Mill Feed SV (t/h) Load SV Cyc Pressure (kPa) Power (kW) Cyc Flow (m3/h) MillStar Power Optimiser On/Off Data (with a consistent ore source) Mill Feed(t/h) & Load(t) 300 1800 Power(kW) 250 200 150 100 50 0 1600 1400 1200 1000 800 600 400 200 MillStar OFF MillStar ON Mill Overloads Mill Feed Cuts DAY 1 DAY 2 DAY 3 ,Taking Control of the Mill Feed R2, SAG Mill Pinion Power kW 3348 3316 Ball Mill Pinion Power kW 2621 2574 Recycle crusher feed rate tph 77 91 SAG F80 mm 96 80 Ball Mill P80 um 140 124 The measured particle size distributions for the two feeds are shown in Figure 3 It can be seen that the amount of fines varied significantly between surveys The 80% passing values were 96 and.

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    TECHNICAL NOTES 8 GRINDING R P King, the mill is used primarily to lift the load (medium and charge) Additional power is required to keep the mill rotating 813 Power drawn by ball, semi-autogenous and autogenous mills A simplified picture of the mill load is shown in Figure 83 Ad this can be used to establish the essential features of a model for mill ,150 tph ball mill kw recirculating load, How To Control Ball Mill Load And Kilowatts Ball mill circulating load gmecrushercom ball mill recirculating load for grinding fundamentals both the density and flow of the cyclone feed stream are circulating load formula in ball mill fault the standard deviation of the mill feed control is greatly reduced mill feedth amp loadt powerkwModelling SAG milling power and specific energy ,, total load which is related to them, to avoid affecting the robust-ness of the models For a given mill to have a combination of feed size, ball load, mill speed and % solids will represent the total load Ball Mill SAG Mill Scw Jb Pc % -6" +1" N/Nc Fresh Feed Water Water Pebble Crusher Screen Cyclones Sump Pump Fig 1 SABC A/B milling circuitAdvanced Controller for Grinding Mills: Results from a ,, Power ,kW Begin OPT Stop OPT Figure 2 Ball Mill Grinding Circuit The ball mill is in closed circuit with a sump and three cyclone classifiers The ore and trim water are added to the ball mill and the outflow from the ball mill goes to a sump where additional water is added The slurry from the ball mill is pumped out of a sump into two ,SAG Mill Control: It Shouldnt be that Hard, SAG mill control fundamentally means managing the load in the mill by adjusting the feed rate of ore to the mill and/or manipulating the rotational speed of the mill The best way to measure load is to mount the mill on load cells The load cells are calibrated to measure the total weight of water, grinding media (balls) and ore in the mill ,.

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    Ball Mill Motor Power Draw Sizing and Design Formula, The following equation is used to determine the power that wet grinding overflow ball mills should draw For mills larger than 33 meters (10 feet) diameter inside liners, the top size of the balls used affects the power drawn by the mill This is called the ball size factor S  Rod and Ball Mills by CA Rowland and DM Kjos @ Allis-ChalmersExpert mill control at AngloGold Ashanti, of a mill, which is related to the mill load If a particular mill mass setting creates poor mill performance, then a new mass set-point will be needed in order to maximize power draw A PID controller is able to control only at the given set-point, and is unable to recognize such a development in the circuit It is also incapable of self-tuningBall loader | Magotteaux, Save time in a safe manner The Magotteaux ball loading machine enables to load the grinding media into a tube mill in a very fast (15-25 tph) and safe way The machine is operated by 1 worker and increases the operational safety The loading speed significantly reduces the mill downtime and saves a substantial amount of time and moneyMeasurement and Control of the Mill Load in an Air, In laboratory scale the mill load was measured and controlled by a weighing platform placed under the complete mill set-up The mill load of the industrial air-swept ball mill has till now been controlled by measuring the power consumption of the mill motor Thus, it was necessary to operate far from the range of optimal mill filling(PDF) Effect of circulating load and classification ,, Figure 2 Closed circuit ball mill flowsheet classification before milling (secondary ball mills) 1 1 C1 C2 Q2 2 E2 KQ (3) Q1 1 1 C2 C1 2 E1 The relative capacity of closed ball mill circuits at varying circulating load is compared to a base case with 250% circulating load and 50% classification efficiency (typical for classification with ,.

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    Generalized Predictive Controller for Ball Mill Grinding ,, control approach, this investigation uses the correlation between power consumed by the main motor and elevator with the material inside the ball mill to design a controller for maintaining fineness To this extent, the investigation maintains the elevator current and main drive load at a set-point for achievingPROCESS DIAGNOSTIC STUDIES FOR CEMENT MILL ,, 4 MILL LOAD CONTROL- LATEST CONCEPT FOR CEMENT MILL OPTIMISATION 41 Concept M/s Holderbank Engineering, Canada has developed a control strategy for ball mills which can maintain a mill production near optimum, with little operator intervention ,